A moving floor for every bulk cargo

According to HALLCO, a LIVE FLOOR® moves any bulk material with enough weight on the floor and enough friction. What you choose is the slat profile and drive that suit that cargo.

Corn stalks and cobs spilling from the rear door of a trailer
Trailer just unloaded of wood chips, a few chips left on the aluminium floor

Wood chips

Wood chips travel long distances from chipping yards to ports or to pellet, paper and boiler plants. The cargo is light and bulky, so trucks usually carry high-sided boxes, and tipping under a warehouse roof or next to power lines is difficult.

With a moving floor, the truck backs into the yard, opens the rear door and unloads on the spot, even indoors. The clean-out tarp sweeps up the last fine chips at the end of the box.

HALLCO suggested configuration
i-4000 or i-6000 with Standard slats, drive chosen by payload.
A layer of sawdust covering the floor slats in a truck box

Sawdust

Sawdust is fine, light and easily airborne. When tipped, dust rises with the whole load as it falls. A moving floor pushes the cargo out slowly at floor height, so there is less dust and the pile is easier to control.

Fine particles can pass through the gaps between slats. Nhu Tin considers the slat profile and a clean-out tarp for this cargo during the survey.

HALLCO suggested configuration
Wood group: i-4000 or i-6000 with Standard slats. Nhu Tin confirms the profile after seeing a sample.
A pile of dry golden-brown rice husk

Rice husk

Rice husk is a common boiler fuel in the Mekong Delta and other rice regions. It is very light, so each trip needs a large box, and trucks often unload in the plant's covered store.

A level box lets the truck work in low buildings. Because husk is light, the pressure on the floor is low, so the slat profile has to be chosen carefully.

Suggested configuration
Close to the produce group (i-4000 with AG Topseal). Nhu Tin confirms after seeing a sample and the truck.
A truck tipping cashew nut shell residue in the Nhu Tin warehouse

Cashew nut shells

This is Nhu Tin's own core cargo: cashew nut shell residue left after oil pressing, delivered by our dedicated fleet to industrial boilers.

Hauling and unloading this very cargo is why Nhu Tin can advise customers in the same industry from real experience, not just from a lookup table.

Suggested configuration
HALLCO has no published configuration for cashew shells. Nhu Tin advises from hands-on operating experience.
Corn stalks and cobs spilling from the rear door of a trailer

Produce: corn, cassava

Grain corn, corn silage, dried cassava chips and other produce move with the harvest, in large volumes over a short time. A truck that unloads quickly and by itself at many receiving points is a big advantage at peak season.

With grain, what matters is that nothing leaks through the gaps or is lost on the road.

HALLCO suggested configuration
i-4000 with AG Topseal slats to limit product loss.
A pile of dried distillers grain feed being unloaded from a truck box

Animal feed and ingredients

Dried distillers grain, bran, oilseed meal and other bulk ingredients for feed mills. The HALLCO photo here shows dried distillers grain (DDG) being unloaded from a trailer.

Powders and small grains need tightly sealed slats, and the box must unload cleanly so loads don't mix between trips.

HALLCO suggested configuration
Grain group: i-4000 with AG Topseal. A clean-out tarp can be added for a clean box.
A moving floor trailer unloading household waste at a landfill

Household waste

Household waste in Vietnam is often wet, with a lot of leachate. A truck that is not sealed drips leachate along the road, causing odour and complaints. A moving floor trailer hauls large volumes from transfer stations to treatment sites and unloads at the tip face without raising the box.

HALLCO suggested configuration
Wet waste: BRUTE 8500 with the leak-tight W Floor. Dry waste: i-4000 or i-6000 with Triple Ridge.
See the W Floor
Scrap tyres unloaded from a trailer into a pile on the yard

Scrap and recyclables

Used tyres, scrap metal, plastics and recycled paper. The cargo has sharp edges, lands hard on the floor during loading and sometimes contains liquid.

HALLCO suggested configuration
Recyclables: i-4000 with NLR-HD. Scrap: i-4000 with Tufdeck or Triple Ridge. Paper and cardboard: i-4000 or i-6000 with Triple Ridge.
Trailer with its rear door open, recyclables unloaded into a pile on the yard

Compost

Composting feedstock and finished organic fertiliser are usually damp and heavy with some leachate, though less than household waste.

HALLCO suggested configuration
i-4000 with NLR slats to resist leaks.
A coal yard with an excavator loading lump coal in the background

Coal

Fine and lump coal for boilers and kilns. It is heavy, so each trip carries a high payload, the drive needs enough force and the box must stay within its rated load.

Suggested configuration
HALLCO has no published configuration for coal. Nhu Tin chooses the drive by actual payload, usually considering the i-6000 for heavy loads.

Configurations by cargo group

Compiled from HALLCO's industry solutions pages. This is a starting point; the final configuration depends on the truck, payload and actual cargo.

HALLCO recommended configurations by cargo group
Cargo groupDriveFloor slatWhy
Wood, wood chips, sawdusti-4000 or i-6000StandardDrive chosen by payload
Agricultural produce, graini-4000AG TopsealLess leakage and product loss
Bark, mulchi-4000LoadKeeper or Double RidgeDepends on the material
Dry wastei-4000 or i-6000Triple RidgeDrive chosen by payload
Wet and household wasteBRUTE 8500W FloorSealed floor, leachate stays off the road
Composti-4000NLRLeak resistant
Recyclablesi-4000NLR-HDHolds a small amount of liquid
Scrap, tyresi-4000Tufdeck or Triple RidgeTufdeck holds a small amount of liquid
Paper, cardboardi-4000 or i-6000Triple RidgeDrive chosen by payload

HALLCO accessories

  • Clean-out tarpSweeps up what is left so the box is clean between trips.
  • Heavy-duty tarpFor heavy cargo with sharp edges.
  • Anti-leak solutionsFor wet cargo with leachate.
Zalo Call now